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Wired Earphone Repaired

By on October 25, 2025
Wired Earphone Repaired

 

 

 

 

 

One of my housing society Friend bring a Samsung Wired Earphone to my place for the repair stating one side of the earphone is not working.

earphone wired repaired

how to fix earphone wire

Cut & joint the thin wire & insulating it does not make strong enough bond, repair by cutting the wire will shorten the length. you can see in first photo wire on this side of the earphone is already short. So decided to change the wire with the exact length. First I searched replacement same thickness wire in my storage box & I found one. Now it is time to open ear piece & junction unit where this both era piece wires connected.

 First opened the junction unit then Removed damaged wire & soldered the replacement wire.

earphone repaired

how to fix earphone wire

fixing earphone wire

Then opened the damaged wire ear piece then removed damaged wire & soldered the wire on the speaker unit.

how to fix a broken earphone wire

Now reassembled everything and checked the unit on my mobile phone it works perfect.

Now earphones are ready to pick up.

how to repair a broken wire in earphone

yogesh panchal

This article was prepared for you by Yogesh Panchal who works as a Computer Hardware Engineer in Mumbai India.



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Note: You can check his previous repair articles on PHILIPS QT 4019 Trimmer Repaired

 

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8 Comments

  1. Parasuraman S

    October 25, 2025 at 5:27 pm

    This is a very intricate job, especially handling such tiny wires and further soldering them. Requires great skill! Many thanks for sharing, dear Yogesh Bai! It is indeed a good job!

    Likes(0)Dislikes(0)
    • Yogesh Panchal

      October 26, 2025 at 11:39 pm

      Thank you! sir
      When you know you can do it, do it, whether you get anything out of it or not. You can use a high-performance device for longer.

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  2. albert van bemmelen

    October 25, 2025 at 6:03 pm

    Glad that you could fix it with a slightly thicker standard audiocable with the asymmetrical and here much needed shielded signal wire. It no doubt will hold stronger then the original thinner wire did.

    Likes(0)Dislikes(0)
    • Yogesh Panchal

      October 26, 2025 at 11:43 pm

      Thank You! Albert
      Now a days companies are not interested in quality work, they give priority to aesthetics of the equipment rather than quality.

      Likes(0)Dislikes(0)
  3. Mark J

    October 26, 2025 at 3:02 am

    Yogesh good job on the repair.Thank you for sharing.

    Likes(0)Dislikes(0)
    • Yogesh Panchal

      October 26, 2025 at 11:44 pm

      Thank you! Mark J

      Likes(0)Dislikes(0)
  4. Imoud.O

    October 26, 2025 at 4:27 am

    Good job sir,I envy your diy 3nd hand tool,I've made mine too,having seen it on one of your articles.Thanks.

    Likes(0)Dislikes(0)
  5. Yogesh Panchal

    October 26, 2025 at 11:48 pm

    Thanks! Imoud.O
    It feels good to hear when someone is impressed by your work or ideas.

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